Assembly Instructions
The tools, personnel and equipment you'll need
- Two people.
- Gloves and eye protection.
- Something soft, such as an old piece of carpet, to prevent damaging the bolt heads when the unit is laid on its side.
- A mallet (you may also use a hammer and a small block of timber to prevent damaging the bolt heads).
- A 17mm open-ended or ring spanner.
Step 1: The first side-panel
- Take one side of the unit and feed three coach-bolts through the holes provided.
- Push them all the way in and, if necessary, tap them fully home with the mallet.
- Lay the side panel down onto the soft material with the bolt shanks protruding upwards.
Step 2: The floor-panel
- Take the floor panel and lower it onto the two appropriate bolts. Please note that the back of the floor has two bolt holes drilled through it.
- Fit washers and nuts to the bolts and finger-tighten.
Step 3: The back-panel
- Next, slide the back panel over the remaining bolt shank. The easiest way to achieve this is to angle the panel away from the unit and, once located, swing it inward. Please observe that the lower bolt holes align with those in the floor panel and that the frame-work is located toward the inside of the unit. Once the back-panel is in place, fit a washer and nut.
- Take another two coach-bolts and feed them through the back panel and into the holes at the back of the floor. Once these are fully home, fit the washers and nuts and finger-tighten.
Step 4: The second side panel
- With the aid of an assistant, lift the remaining side panel onto the top of the assembly and feed in the remaining three bolts. If necessary, tap them fully home and apply and finger-tighten washers and nuts to these.
Step 5: Tighten all the nuts
- Starting with the floor bolts, work your way around the unit ensuring that the all the panels align correctly, tightening all of the nuts. Please note: these only need to be finger-tight plus one turn.
Step 6: Position the unit and fit the roof
With the aid of an assistant, carry out the following:
- Rotate the unit downward so that it sits onto its feet.
- Lift the unit onto its hard standing.
- Lift the roof into position.
